US Production - Manufacturing Capabilities

     
Description Domestic Production Domestic Prototype
     
GENERAL    
Capacity (Avg. Daily) 500 panels 25 panels
Current Utilization 150 panels 10 panels
Panel Sizes (inches) 12 X 18, 16 X 18, 18 X 24 12 X 18, 16 X 18, 18 X 24?
Layer Counts 1 to 14 layers 1 to 14 layers
Minimum DS lot size 10 working panels 1 working panel
Minimum 4 layer lot size 10 working panels 1 working panel
     
MATERIALS    
Laminates FR-4, Getek, Polymide, Rogers 4003/4350 FR-4, Getek, Polymide, Rogers 4003/4350
Foils HTE HTE
     
INNER LAYERS    
Foil Weight .5 - 3 oz. .5 - 3 oz.
Minimum Line Width 0.005 0.005
Minimum Spacing 0.005 0.005
     
OVERALL BRD. THICKNESS    
Max. overall brd. thickness 0.187 0.187
Thickness tolerance +/-10% +/-10%
Min. dielectric spacing 0.004 0.004
     
HOLES    
Min. drilled hole diam. 0.01 0.01
Max. drilled hole diam. 0.25 0.25
Plated hole tolerance .025 or less +.001/-.025 -0.003
  .026-.124 +/- .003  
  .125-.250 +/- .005  
  .250 or above +/-.007  
Nonplated hole diam. Tolerance ??.002" ??.002"
Hole/hole location accuracy ??.003" ??.003"
Aspect ratio (finished) 8:01 8:01
Other/Sequential Lamination process N/A N/A
     
SOLDERMASK    
Type: LPI -Matte/Gloss LPI -Matte/Gloss
Application Silkscreen/Double coat Silkscreen/Double coat
Controlled thickness Yes Yes
Registration tolerance ??.003" ??.003"
Min. soldermask dam 0.004 0.004
Available colors Green, Black, Blue, Yellow, Clear Green, Black, Blue, Yellow, Clear
     
VIA PLUGGING    
Type Yes Yes
Max. hole size 0.015" 0.015"
Available colors N/A N/A
     
LEGEND    
Type Silkscreen Silkscreen
Cure Thermal Thermal
Available colors White, Black, Yellow, Orange, Red White, Black, Yellow, Orange, Red
Min. reproducible line 0.006 0.006
Location accuracy 0.004 0.004
Other    
     
SCORING    
Available angle 30 degree 30 degree
Jump score yes yes
     
ROUTING    
Edge to datum tolerance? +/-0.005" +/-0.005"
Min. internal radius 0.016 0.016
Rout tolerance +/-0.005" +/-0.005"
Conductor to board edge .010 - Rout/.020 - Score .010 - Rout/.020 - Score
     
EDGE BEVELING    
Available angles 20 - 45 degrees 20 - 45 degrees
Angle tolerance +/-5 degrees +/-5 degrees
Available depth up to .070 up to .070
Depth tolerance    
     
ELECTRICAL TEST    
Pitch 0.016 0.008
Grid size 12.8 x 19.2 12.8 x 19.2
Fixtureless Probot Flying Probe Probot Flying Probe
Test voltage 10-250V 10-250V
Net list capability Gerber Netlist Extraction Gerber Netlist Extraction
     
FINISHES    
HASL Yes Yes
Nickel/gold tab fingers Yes Yes
Deep tank hard gold Yes Yes
ENIG (Electroless Ni /Immersion Au) Yes Yes
OSP No No
Silver in Hole No No
Immersion Silver Yes Yes
Immersion Tin Yes Yes
Electrolytic Soft Gold Yes Yes
Electroless Soft Gold Yes Yes
Carbon Ink Yes Yes
Eyelet pins No No
Other    
     
LABORATORY    
Microsection Yes Yes
Thermal stress Yes Yes
Ionic contamination Yes Yes
X-ray florescence Yes Yes